Shandong, China
Business Type:
Manufacturer/Factory
Year of Establishment:
2004-07-09
Plant Area:
205000 square meters
Management System Certification:
ISO9001:2008
Average Lead Time:
Peak season lead time: one month
Off season lead time: one month
OEM/ODM Service
Sample Available
MEI Awards

Sand Lime Brick Production Line, Sand Lime Brick Line, Brick Production Line manufacturer / supplier in China, offering Sand Lime Brick Production Line Dongyue, Flya Ash Block Making Machine for Small Business, Qt4-24 Simple Block Production Line of Manual Cement Brick Making Machine Price in India and so on.

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Audited Supplier

Sand Lime Brick Production Line Dongyue

Min. Order: 1 Piece
Port: Qingdao, China
Production Capacity: 50pcs/month
Payment Terms: L/C, T/T
Certification: ISO9001: 2000, CE, SGS
Motor: Siemens&ABB
AC Contactor: Schneider
Sensor: Omron
Mold: Anti Wear, Heat Treatment
PLC: Siemense &Mitsubishi

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Basic Info.

Model NO.
sand-lime block machine
Main Material
Sand, Lime, Water, Flyash, (No Need Cement)
Main Market
Inonesia, Malasia, Sigapore, European etc
Coopeation
German Technology, Made in China
Mode
Full Automatic
Condition
New
Trademark
DongYue
Transport Package
no
Specification
ISO/CE/SGS
Origin
China
HS Code
84748090

Sand Lime Brick Production Line Dongyue

1. Work Flow of Autoclaved Sand-Lime Brick Production Line
Sand Lime Brick Production Line Dongyue


 

2. Sand lime block production line Raw materials Storage and Mixture Preparation
1.1 Quick Lime
After transported to the factory, the massive lime will be poured into the receiving hopper by the forklift. It will be smashed by the jaw crusher before delivered into the silo by the bucket elevator. In the silo, the lime will be fed into the milling equipment for fine grinding. Then, you can use the lime powder to make the cementing materials. Later, the bucket elevator will convey the cementing materials to the cement silo.
1.2 Coal Ash
The bucket elevator will put the wet coal ash onto the batching scale for measuring.
1.3 Sand
Sand will be transported to the factory, and piled in the designated area. It will be then conveyed into the batching machine by the bucket elevator.

3. Batching and Mixing
The above materials after measured, will be discharged into the mixer in order. Prior to the initial mixing, you need to add water. The mixed material will be sent into the continuous slaking silo. And then, it will be mixed once again in the edge mill or mixer. If necessary, you can add some water when mixing. Finally, the belt conveyor will convey the mixtures to the hopper of the brick molding machine.

4. Green Brick Forming
The mixtures inside the hopper of the block molding machine will be fed to the mould, and the green bricked is formed. On average, the molding cycle will be 13 to 17 seconds. Via the articulated robot, belt pulley, and automatic stacker crane, the green brick will be piled onto the autoclave trolley.

5. Curing and Storage
The autoclave trolley on which green bricks are stacked, will be sent to the autoclave for curing by the dragger. When the curing is over, the dragger will pull the autoclave trolley together with the bricks out of the curing system. The finished bricks will be unloaded from the trolley. Meanwhile, they will be inspected, and stacked after classified.
6. Factory Planning and Manpower Allocation
Sand Lime Brick Production Line Dongyue

In addition to the specialized factory planning, our Company will provide you the assembly line design, manufacturing, installation, and debugging services until the large-scale production. And top-grade, convenient after-sale service will be offered as well.

 

As for the manpower allocation, we apply the scientific production pattern, to maximally lower the labor cost. The relevant details are as below:
1). The scraper for materials feeding : 1 person
2). The mixers, slaking silo, control room : 1 person
3). Block Moulding Machine: 3 persons
4). Transportation (Based on the storage distance): 2 persons
5). Autoclave: 1 person
6). Patrol: 1 person
7. Finished Product
Sand Lime Brick Production Line Dongyue


8. Raw Materials Requirement of Sand-Lime Brick production line
The standards varies according to different countries.

1). Coal Ash
The coal ash content shall comply with the JC/T409-1996 Fly Ash For Silicate Building Product, for which: SiO2 content should be no less than 40%, Al2O3 should be from 15~35%, and loss on ignition should be below or equals to 12%.

The screen residues for a square-mesh screen with degree of fineness of 0.045 shall not be more than 45%. The radioactivity of coal ash shall in compliance with the provisions of GB6763.

2). Coal Slag
The slag is from the thermal power plant.

3). Quick Lime
It should in line with the standards of JC/T621-1996 Quick Lime For Silicate Building Product.
CaO+MgO≥75% MgO≤5% CO2≤5%

4). Sand
It shall comply with standards of JC/T622-1996.

 

9. Proportion of Raw Materials
River sand: 70~90%;
Coal Ash:10~15%;
Aggregate: 5~10%;
Quick Lime: 8~10%;
Water: 10%


specifications   and   models

device   name

main   parameter
  

800

 

Full automatic hydraulic brick machine

nominal   pressure

8000KN
 
  
characteristic

Two way static press

 

Equal press synchronization
  
Mould size

1500mm*1000mm

LXW
  
Max depth for feeding material

300mm
 
  
Pressing cycle

14-17
 
  
capacity

75 kw
 
  
Machine weight

50T
 

MD14/26

 

Automatic stacker

Stack brick quantities
  
  
Longitudinal travel 

 1.5m
 
  
Vertical travel 

2.8m
 
  
Stack layer

90#

14
   
115#

11
  
capacity

10.5 kw
 
  
Machine weight

5 ton
 

DS 1000/3000

Brick conveyor machine

Covey speed

12M/min
 
  
Rated power

0.75 kw
 
  
Machine weight

1.5 ton
 
 
Stepper machine

Travel 

1500mm
 
  
Speed 

6m/min
 
  
capacity

1.5 kw
 
  
weight

0.8t
 
 
Block mould

Standard brick mould

240*115*53
 
   
Moulding pieces 

26 Pcs/mould
   
weight

6.7 ton
  
Multi hole blind brick mould

240*115*90

( 115 )

 
 
   
Moulding pieces

14 Pcs/mould
   
weight

5.5 ton
  
Multi hole blind brick mould

240*190*90(115)
 
   
Moulding pieces

8 Pcs/mould
   
Weight 

5.8 Ton

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