Dongyue Light Weight Block Machine for Flyash Sand AAC Block Production Factory

Product Description

Product Description

Dongyue Machinery Group offers state-of-the-art autoclave Light Weight Foam Clc Concrete Block Plant solutions tailored to your needs.

From concept to implementation, we provide everything for AAC/ALC production from a single source. Our services include development, construction, and installation of advanced machines, systems, and complete AAC plants. We support you at every step to ensure a customized AAC plant that meets your requirements.

Our unique technology and strong technical support deliver cost-effective, high-quality solutions. Whether you need a turn-key solution, equipment upgrades, or consulting, you can rely on us. Our team ensures the construction of an efficient, productive, and low-consumption AAC plant, leading to high returns for your business.

Sand Autoclaved Aerated Concrete AAC Block Plant(

1.AAC block raw material process and storage

To make a the rational design of the raw material storage areas, Dongyue  improve the material processing method to circumvent the dust noise, solid waste disposal and other problems for workers to create a comfortable working environment

2.weighing and pouring

The material, binder, gypsum and aluminum are respectively called by the corresponding automatic metering metering, high-speed mixer and then stirred within, into gas gun sort after pouring into the mold box. The entire system PLC automated control to ensure accurate and efficient operation of the process.

3.curing and cutting

Smooth static stop control will prevents the embryo to initiate the expansion process of the internal structure of the damage, Dongyue provide six-sided cutting programs, efficient and smooth cutting and turning device to Waste Paper is the core equipment.

4.Aerated and finished products process

 

After autoclave, brick obtain the final strength and performance. And the new technology  for the separate of the finished block can  packaging system will  not only improve the rate of qualified products, but also solve the problem of separate of the finished products .

Product Parameters

AAC brick and AAC panel production line capacity

Type	Mould/Cutting machine size	Annual output (m3)
4.2m	4.2x1.2x0.6m	50,000~150,000
4.8m	4.8x1.2x0.6m	150,000~200,000
6.0m	6.0x1.2x0.6m	200,000~300,000
6.0m	6.0x1.5x0.6m	250,000~350,000
6.5m	6.5x1.2x0.6m	250,000~350,000

AAC brick Specification parameter

Type	TU groove brick	Flat brick without groove
Length(mm)	600	600
Thickness(mm)	75,100,125,150,200,250,300	75,100,125,150,200,250,300
Height(mm)	240,300,400	240,300,400

 

Volume density level		B06	B05	B04
desiccated density(kg/m³)		≤625	≤525	≤425
Strength level		A5.0	A3.5	A2.0
Drying shrinkage date (mm/m)		0.5	0.4	0.4
freezing resistance	loss %	≤5.0	≤4.0	≤3.0
	Strength after freezing(Mpa)	≥4.0	≥2.8	≥0.6
Dry coefficient of thermal conductivity [W/(m·k)]		≤0.16	≤0.14	≤0.12

AAC panel Specification parameter

Type	Product size
	Length(mm)	Thickness(mm)	Height(mm)
partition board	≤3000	600	75
	≤4000		100
	≤5000		125
	≤6000		150
	≤6000		175

Output 3000 m3 per day AAC block production line Main technical data:
Product	AAC block
Cake size	6.0 x 1.2 x 0.6 M
Finished product size	(100, 150, 200, 250) x 200 x 600 mm
Density	500~650 Kg/m3 (controlled as per formula)
Autoclaving cycle	10 h
Steam working pressure	1.2 MPa
Working days	300 days / year
Working shifts	2.4 shifts / day
Working hours	10 hours / shift
Power Supply	3-phrase, 380V/50Hz
Fuel	Coal (caloric value: 5,600kcal/kg & or as customer's requirement))

 

 

AAC Block Advantages

1) light weight
Autoclave Aerated Concrete Block density is usually 400-700kg/m3, (according the market in produce ), same as 1/3 of clay brick and 1/5 common concrete. So use the Light brick can reduce the weight of the build more, and also reduce the beam of roof and pillar press best. Then you can see, it can save the material and cost, it also fighting shaking.

2) keeping temperature
Autoclave aerated concrete block has many are porous, the delivery hearting coefficient is 0.9-0.22W/(mk), the same as 1/4 or 1/5 of clay brick, so it is best materials now in the world.

Have many kinds material, have lowest waste

3) autoclaved aerated concrete block Main Material
Coal ash sand waste mine material coal stonestone dust and other silicon materials.


4)Name scope
AAC block machine line, AAC brick machine line, aerated concrete block machine, aerated concrete brick machine, light weight brick machine, aerated concrete production line, AAC aerated concrete block machine, autoclaved aerated concrete block plant, autoclaved aerated concrete block machine, autoclaved aerated brick machine line, AAC producion line, AAC production plant. Aerated block machine line, aerated brick machine line, aerated production line, aerated block production plant.
 

Detailed Photos

 

Company Profile

FAQ

1.1Payment Terms
Total contract price will be paid by the buyer to seller the as per the followings:
-30% of total contract price will be paid by T/T as down payment.
-70% of total contract price will be paid by T/T or an irrevocable L/C at sight against shipping documents.
Or other terms to be agreed upon.


1.2Delivery Terms
All machines will be ready for delivery in seller's workshop within 180 days after the contract come into force.

1.3Packing
To be packed suitable for long distance ocean transportation and well protected against damage, moisture, shock, rust and handling.
The equipment will be kept in covered and guarded areas when it arrives at the Buyer's plant. All the precautionary measures necessary for the correct protection of the materials will be taken while awaiting its installation.

1.4Warranty
The Seller shall guarantee that all the contract equipment are completely brand-new and conform to the technical specifications. The mechanical guarantee on machinery and equipment shall be 12 months from the acceptance date, or 18 months from the date of first delivery of the goods in case the commissioning cannot be carried out due to the Buyer's reasons. During the warranty period, if the accessories or equipment are damaged, due to the Buyer's insufficient maintenance or improper operation of the equipment, the Seller will replace or repair it at Buyer's charge. If the said damages are due to faults in design, poor quality or workmanship, the Seller will replace or repair it at his own cost.

1.5Installation
Includes the following phases:
-Positioning of the equipment in conformity with the plant layout,
-Possible guide of unpacking,
-Guide Assembling of what is necessary for the completion,
-Guide Connection with various electrical, pneumatic, or other supply sources,
-Guide Adjustment of the equipment; leveling; running of motors,
-Seller will arrange following engineer do the install service:
Mechanical Engineer
Electrical Engineer
Boiler Engineer
Ball Mill Machine Engineer


1.6Start-Up
This includes all actions necessary to put the contract equipment in operation until the completion of the production acceptance standards.
Upon what above-mentioned processing finish, the Acceptance Certificate of the Plant shall be issued.


1.7Training
Buyer's personnel shall be trained at an AAC factory in seller's country and, further trained at buyer's contract plant. The fee for training could be negotiable between seller and buyer.

1.8Others
a.All taxes and duties including government charge on services, import duty, income tax, and so on, incurred in the Buyer's country during the implementation of the contract shall be borne by the Buyer.
b.The offer price includes the charge for supervision of installation and start-up. But the international round tickets, lodging and local transportation for the seller's technicians shall be at buyer's account.
1.9Validity of Quotation
15 days from the date of quotation.

1. Sand Autoclaved Aerated Concrete AAC Block Plant Name meaning scope

AAC Block Machine also called light weight block making machine, is a new building area equipment, the name means the block should use autoclave to steam and become foam concrete, then used in light weight purpose.

2. Sand Autoclaved Aerated Concrete AAC Block Plant Simple introduction

AAC block (light block) is the light and porous buidling material. The areated concrete block has light keeping temperature cant burn and other advantages. It can be made into many kinds of bricks(for example: 600× 200× 100, 80× 80× 180, 240× 115× 53, 600× 200× 125), they could be used industry building and common building. They are more and more popular in the world.

3. Sand Autoclaved Aerated Concrete AAC Block Plant common conception

Common concrete density is usually 1600-2400kg/m3, but Areated concrete are 500kg/m3, 600kg/m3, 700kg/m3. It has not the big grain, main use silicon material (for example: Coal ash, sand, stone dust and others ), through making the material small for example sand, they can be used directly if has enough degree of small (for example coal ash. Mixing calcium material lime cement water to a special slop, then add the aluminum dust and the additive. Make the aluminum dust and the special slop have a Chemical reflect. Then produce Hydrogen to make the concrete slop to expanding or swell, foam. Next, put them into the curing room to concreting cutting steaming curing, last, there will bacome the light brick, the porous rate is 70-80%.